Skip to content
Technical Assistance > Contact Technology > Spring-loaded contacts

NEWS

[April 2012] PRECI-DIP Presents Mateleco
More >>

 

[February 2012] Welcome to Mr Raymond Kerrison, new General Manager
More >>

 

[June 2011] 49th Paris Air Show
More >>

 

SPRING-LOADED CONTACTS
Spring-loaded contacts were initially designed since 1995 for mobile phones. The application requires miniature, reliable, contacts with very high mating cycles count at low cost.
The basic design of spring-loaded contact with hollow piston consists of a contact body or barrel, a contact member or piston and an helical compression spring. The piston is retained in the barrel by a crimp.
The electrical contact is established by pressure between the piston and a fixed, flat, conducting area of the opposite part.

Based on this initial model, new contacts with improved characteristics were designed:
  • Low resistance spring-loaded contacts with shaped piston
  • High-reliable contacts with clip. This contact design is protected by international patents
MAIN ADVANTAGES
  • Very long life time
  • Many types of terminations available (see page Introduction)
  • Small dimensions for use in applications with limited space (min. contact height 3 mm, min. contact diameter 1 mm)
  • Very good resistance to shocks and vibrations
  • Best adapted where conventional connection solutions cannot satisfy the application requirements:
    • In case of important positioning tolerances of the connectors parts
      For compensation of errors of parallelism and flatness
      To make connection with pivoting, rotating or non parallel mating movement
      For connections with sliding mating action (push and lock)
 
HOLLOW PISTON
+ BARREL
SHAPE PISTON
+ BARREL
CLIP
COAXIAL DESIGN
CLIP
IN-LINE DESIGN
  HOLLOW PISTON + BARREL SHAPE PISTON + BARREL CLIP COAXIAL DESIGN CLIP IN-LINE DESIGN
      patented patented
MECHANICAL
Min. diameter
1.8 mm 1.5 mm 1.8 mm 1.0 mm
Min. initial height
3 mm 6 mm 5 mm 10 mm
Travel / height ratio
Max. 0.3 Max. 0.2 Max. 0.2 Max. 0.15
Max. travel (stroke)
2 mm 2 mm 1.5 mm 1.5 mm
Min. initial spring force
0.2 N 0.2 N 0.2 N 0.2 N
Mechanical life
Min. 100'000 cycles Min. 50'000 cycles Min. 40'000 cycles Min. 40'000 cycles
 
ELECTRICAL
Contact resistance
Max. 15 mΩ* Max. 10 mΩ* Max. 20 mΩ Max. 20 mΩ
Max. operating current
3.5 A cont.** / 7 A peak 2 A cont.** / 4 A peak

* Static measurement in halfway position of piston travel.
** Above max. current values are for single contacts in free air and for 10°C temperature rise.


  Last update: 21 December 2006
Powered by Ivimédia